JCT 6-axis industrial robot arm intelligent automatic welding
Paremeter table
| Subsystem Category | Configuration Options | Technical Specifications & Remarks |
|---|---|---|
| Automated Laser Sources | STR-AW350 / STR-AW450 / STR-AW550 / STR-AW550pro / STR-AW850 | Core fiber laser sources with customizable core diameters (14µm to 30µm). |
| Robotic Arm Compatibility | FANUC, Yaskawa, STEP, CRP, and other major brands | Standard industrial and collaborative robot integration with ISO flange compliance. |
| Welding Heads & Optics | STR-RSD-20A Smart Dual-Pendulum Heads | Lightweight design (<4.5KG), 140° rotating flange, anti-collision safety. |
| Servo Wire Feeders | STR-DW02C, STR-DW04, STR-RWF-10A, STR-RWF-10B | Pull-push wire feeding mechanism to eliminate wire tangling and slippage. |
| Processing Capacity | 0.35mm to 7mm Metal Sheets | High-precision fusion across stainless steel, carbon steel, and aluminum alloys. |
| Control Interface | Integrated Smart Control Cabinet | Multi-parameter adjustment, built-in process libraries (>16 sets), IP54 protection. |
Core Technological Advantages
Engineered for collision safety, flawless wire feeding, and multi-axis flexibility in automated cells
Anti-Collision Safety System
Automatically triggers an immediate emergency stop upon any angular collision, followed by rapid, precise positional resetting to protect the torch head
Pull-Push Wire Feeding Mechanism
Shortens the distance between drawing and pushing mechanisms, ensuring ultra-smooth wire delivery and eliminating wire feeding jams.
Ultra-Lightweight Torch
Integrates torch components, drawing assembly, and adapter flanges into a compact structure compatible with robot payloads $\ge$ 8KG.
140° Flange Connection
Enables 360° continuous fiber cable rotation without twisting or binding, supporting multi-angle 3D robotic welding.
Red Line Crosshair Focus
Overlaps the laser beam with a precise red crosshair for instant, effortless focal alignment, slashing setup time.
Hose-Locked Wire Routing
Maintains secure wire guidance even at steep 40-degree welding angles, ensuring the wire never deviates from the laser spot
Automated Processing Workflow
Step-by-step workflow of operating JCT automated laser welding systems, featuring preset process libraries and one-key parameter switching.
Step 1 - Path Programming
Program the robotic trajectory and select pre-stored welding parameters (>16 process sets) via the smart control interface
Step 2 - Focal Calibration
Utilize the red crosshair laser alignment tool to verify focal length instantly
Step 3 - Automated Execution
The robotic arm executes multi-axis movement while the pull-push wire feeder and dual-pendulum head maintain stable fusion on 0.35mm to 7mm metals
Step 4 - Real-Time Monitoring
Dual safety interlocks and status tracking ensure defect-free seam formation across complex industrial workpieces.
Welding Sample Showcase
Explore high-precision laser welding results on stainless steel, carbon steel, and aluminum by JCT systems
PREMIUM COMPONENTS ASSURANCE
Certified to Global Leading Standards
Reliability starts at the core. The key components that power our equipment—from the laser source to even the smallest electronic components—have all been certified to meet the world’s most stringent international standards.
GLOBAL PARTNERSHIPS
Trusted by Industry Leaders Worldwide
We take pride in powering the success of top-tier global manufacturers, research institutions, and industrial leaders. Our advanced laser and testing solutions are trusted worldwide to deliver uncompromising quality and peak performance.
FAQ
Q1: What is a laser welding robot (automated laser welding system)?
laser welding robot (or automated laser welding integration system) is an advanced industrial manufacturing cell that combines a high-precision multi-axis robotic arm, a high-power fiber laser source, a smart dual-pendulum welding head, and automated wire-feeding mechanisms. Designed for precision metal fabrication ranging from 0.35mm to 7mm, it automates complex 3D trajectory welding with extreme repeatability, minimal thermal distortion, and high industrial production.
Q2: Can this automated system be integrated into an existing robotic cell in our workshop?
Yes. Its modular architecture and rich external I/O control interfaces allow smooth integration with existing robotic arms, safety enclosures, and external fixtures.
Q3: What is the advantage of the pull-push wire feeding mechanism over traditional single feeders?
By shortening the distance between drawing and pushing motors, the pull-push system eliminates wire friction, prevents wire bending or jamming, and ensures exceptionally smooth wire deposition.
Q4: How does the 140° flange connection benefit multi-axis robotic welding?
The specialized 140° flange allows the optical fiber cable to rotate up to 360° freely without twisting, kinking, or blocking light transmission during complex 3D robotic trajectories.
Q5: Are complex programming skills required to set up welding parameters for new workpieces?
A: No. The system includes a smart control cabinet pre-loaded with over 16 sets of expert process libraries, enabling operators to recall and adjust parameters quickly via the touch screen.
Q6: What routine maintenance is required for the automated laser welding head and wire feeder?
Routine maintenance are mainly periodic inspection , cleaning of the protective optical window, checking drive roller tension on the wire feeder, and clearing dust filters.
Q7: What kind of engineering support does JCT provide for automated cells?
We provide comprehensive 24/7 remote video diagnostics, and direct engineering guidance to ensure seamless cell commissioning